The structure of nylon
Release time:
2022-09-30 08:50
Polyamide, commonly known as Nylon or Polyamide in English, is a general term for thermoplastic resins containing repeating amide groups - [NHCO] - on the molecular main chain, including aliphatic PA, aliphatic aromatic PA, and aromatic PA. Among them, there are many varieties of aliphatic PA, with high yields and wide applications. Its name is determined by the specific number of carbon atoms in the synthesized monomer. Invented by renowned American chemist Carlos and his research team.
molecular structure
The commonly used nylon fibers can be divided into two categories.
One type is polydimethylenediamine, which is obtained by condensation of diamine and diacid. The chemical structure formula of its long-chain molecule is:
H - [HN (CH2) xNHCO (CH2)] - OH
The relative molecular weight of this type of nylon is generally 17000-23000. Different nylon products can be obtained based on the different carbon atom numbers of the used diamines and dicarboxylic acids, and can be distinguished by the number added after the nylon, where the first number is the carbon atom number of the diamine and the last number is the carbon atom number of the dicarboxylic acid. For example, nylon 66 indicates that it is obtained by condensation polymerization of adipic acid and adipic acid; Nylon 610 indicates that it is made from adipic acid and sebacic acid.
The other type is obtained by the condensation or ring opening polymerization of lactam, and the chemical structural formula of its long-chain molecules is:
H - [NH (CH2) xCO] - OH
According to the number of carbon atoms contained in its unit structure, different varieties can be named. For example, nylon 6 indicates that it is obtained through ring opening polymerization of caprolactam containing 6 carbon atoms.
Nylon 6, nylon 66, and other aliphatic nylon are composed of linear macromolecules with amide bonds (- NHCO -). Nylon molecules contain - CO - and - NH - groups, which can form hydrogen bonds between or within molecules, as well as with other molecules. Therefore, nylon has good moisture absorption ability and can form a good crystalline structure.
The - CH2- (methylene) in nylon molecules can only generate weak van der Waals forces, so the molecular chain curl of the - CH2- segment is relatively large. Due to the different number of - CH2- present in various types of nylon, the binding forms of hydrogen bonds between molecules are not completely the same, and the probability of molecular curling is also different. In addition, some nylon molecules also have directionality. The directionality of molecules is different, and the structural properties of fibers are also not completely the same.
The characteristics of PA nylon
The mechanical properties of PA, such as tensile and compressive strength, vary with temperature and moisture absorption. Therefore, water is relatively the plasticizer of PA. After adding fiberglass, its tensile and compressive strength can be increased by about 2 times, and its temperature resistance can also be correspondingly improved. PA itself has a very high wear resistance, so it can operate continuously without lubrication. If you want to obtain a special lubrication effect, sulfides can be added to PA. Suitable plastic products: various gears, turbines, racks, cams, bearings, propellers, transmission belts. Other: The shrinkage rate of 1-2% needs to pay attention to the dimensional changes in moisture absorption after molding. Water absorption rate: can absorb 8% when saturated with 100% relative moisture absorption. Suitable wall thickness: 2-3.5mm
It has good tensile strength, impact resistance, rigidity, wear resistance, chemical resistance, surface hardness and other properties. It has a high transmittance, similar to optical glass, and a processing temperature of 300-315 ℃. During molding and processing, it is necessary to strictly control the temperature of the barrel. If the melt temperature is too high, it will cause discoloration of the product due to degradation, and if the temperature is too low, it will affect the transparency of the product due to poor plasticization. Try to keep the mold temperature as low as possible, as high mold temperatures can reduce the transparency of the product due to crystallization.
The main applications of nylon
With the acceleration of miniaturization of automobiles, high-performance electronic and electrical equipment, and lightweight mechanical equipment, the demand for nylon will be higher and greater. Especially as a structural material, nylon has high requirements for its strength, heat resistance, and cold resistance. The inherent drawbacks of nylon are also an important factor limiting its application, especially for the two major varieties PA6 and PA66, which have a strong price advantage compared to PA46, PAl2 and other varieties, although some performance cannot meet the requirements of related industry development. Therefore, it is necessary to target a certain application field and expand its application scope by modifying and improving certain performance. Due to the strong polarity of PA, it has strong moisture absorption and poor dimensional stability, but it can be improved through modification.